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Portland's Truce Designs Makes Upcycled Sailcloth Backpacks

How the one-man, PDX-based operation makes bomber EDCs out of repurposed, high-performance fabrics saved from the landfill

Portland's Truce Designs Makes Upcycled Sailcloth Backpacks

Author

Geoff Nudelman

Photographer

Truce Designs

Geoff is a lifestyle journalist and copywriter chasing after great stories from his home base of Portland, OR.

Though the bag business is finally catching on to the need to use recycled materials and other textiles that already exist, few companies actually make products as nice to look at as they are functional. 

Enter Portland, Oregon’s Truce Designs, a one-man business making bomber backpacks and duffel bags crafted almost exclusively with upcycled sailcloth and other repurposed, high-performance materials like Dyneema and drysuit fabric.

Helmed by jack-of-all-trades Luke Mathers, who has been crafting bags out of recycled sailcloth for the better part of the past decade in a series of workshops and maker spaces around the city, the small brand champions sustainable design practices and American manufacturing.

Though now a well known brand in the Pacific Northwest, Truce has humble roots, as most maker stories do. Mathers was first introduced to the craft as part of Portland State University’s sailing team while learning to sew at the North Sails loft in Portland (under the guidance of the team's coach who owned the space). He began transforming scrap cuts into messenger bags for him and his friends. 

Truce-Designs-drop-liner-pack-old-new
Truce's first ever Drop Liner pack next to a modern iteration

From there he began working with scrap drysuit offcuts too, originally sourced from a local factory, and later, from a major California-based manufacturer of paddle sports gear and apparel. The material turned out to work well for bags, and the environment. (Because drysuits aim to have as few seams as possible, and are sealed using a hot air machine, there ends up being a lot of scrap material left over.)

“Basically, I was saving them a little bit of money on their trash bill and keeping this heavily PU-coated Nylon from getting incinerated or dumped in a landfill,” Mathers explains.

Much of the sourced material winds up in Truce’s flagship Drop Liner backpack, making it weatherproof and ready for adventure, in the city and out. It comes in your choice of four cloth designs and is made of a material that’s probably going to stand up to whatever you’re going to put it through (keep in mind high-grade sailcloth is meant to spend serious time on the high seas). 

The benefit of upcycling materials extends beyond simply saving waste—it’s actually easier to work with, too. Mathers explains that working with new sailcloth can be tricky. The material is typically quite crinkly and stiff, which is great for sailing as it makes the boats go faster, but is tough to work with on a personal sewing machine, and can lead to ripping when trying to form the skeleton of a bag. While sailcloth needs years of UV and weather exposure to get pliable enough to work with, drysuit material is flexible enough to use immediately. 

A prime example would be a Carbon/Dyneema/Kevlar sail that was used by Team USA Oracle in San Francisco in 2014, which Truce turned into several bags. The material had seen enough wear that he could shape it into a usable design. It also happens to look great, too.

For smaller bags, he uses dinghy sails, which have more flexibility than a synthetic sail. 

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Mathers at work in his Portland, Oregon studio

As a whole, Truce Designs is a solid blend of art and craft, which comes to life in each bag to bare the hand sewn Truce label.

“I expect most of my customers are using the bags mostly for everyday carry, commuting to work, and travel,” he says, noting that some have used his gear for more intensive experiences like backcountry skiing. 

Because Mathers is a one-man operation, he loves getting user feedback, seeing how his bags have worn in over the past decade, and can also work with those looking for more custom solutions. In the past he has added extra webbing to a bag for someone who needed to clip radios and is working with fellow Portland-based outwear brand Airblaster to make packable totes from their old vinyl banners. 

Truce-Dacron-USA-Made-Day-Pack
Truce Designs Day Pack

As for other initiatives to come, word is a budding partnership with DSM Dyneema is in the works, too (more on that collab to come later in 2021). Mathers is also hoping to establish a recycling program where customers can return bags for a second round of repurposing.

In the meantime, he recently bought a “burly as hell” army tent from 1953 and plans to work that into a new line of bags. It’s a dirtier and tougher cloth to work with, but a material he was quick to call “amazing”.

Above all, and in spite of what most business books may say, Mathers plans to keep things small and focused on high quality, low output, American manufacturing, producing every piece by hand in Portland, Oregon. Because at the end of the day it's about making products both Mathers and his customers can be proud of—and rely on.

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Published 01-05-2021

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